How to choose the right carbonization furnace?

2019-11-28 14:55:00
E.P Machinery
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Summary :What kind of carbonization furnace can make high-quality charcoal as much as possible? What issues need attention in the carbonization process? These are questions that every charcoal producer considers. Today, E.P Machinery will provide you with the following views, hoping to help you develop a good charcoal making plan.
What kind of carbonization furnace can make high-quality charcoal as much as possible? What issues need attention in the carbonization process? These are questions that every charcoal producer considers. Today, E.P Machinery will provide you with the following views, hoping to help you develop a good charcoal making plan.

Carbonization is an important part of carbon production. The carbonization furnace and the carbonization process play a decisive role in the quality of the carbon. According to the process, the carbonization furnace can be divided into a self-built earth kiln carbonization furnace, mechanical carbonization furnace, and environmental protection type (dry distillation type) gasification carbonization furnace.

Self-built earth kiln carbonization furnace
Earth kiln carbonization furnace
Earth kiln carbonization furnace

Earth kiln carbonization furnace is made of ordinary bricks and mud. It has only one ignition opening, 1-2 air inlets, and one smoke outlet on its top or bottom, with the advantages of simple structure and small investment. It has, however, many disadvantages, such as long ignition time, irregular air inlet, insufficient carbonization, long carbonization time, heavy air pollution due to the lack of tar removal design. 

Mechanical carbonization furnace
Mechanical carbonization furnace
Mechanical carbonization furnace

Mechanical carbonization furnace is developed based on earth kiln carbonization furnace. Its cost is higher than the earth kiln carbonization furnace, and its carbonization performance is stronger than the earth kiln carbonization furnace.

Compared to earth kiln carbonization furnace, it has short ignition time, steady air inlet, short carbonization time, and good sealing ability. It is equipped with tar separator, which is benefit to reduce environmental pollution. But its service life is normally at 4-5 years, according to practical using condition, and it has a higher manufacturing cost.

Environmental protection type gasification carbonization furnace
Gasification carbonization furnace
Gasification carbonization furnace

This type of carbonization furnace has advantages of environmental friendly, high efficiency, energy-saving, high output, and high yield rate up to 100%. Gasification carbonization furnace is made of special materials with temperature resistance up to 1200℃. The disadvantages are that its construction cost is higher than that of earth kiln and machine carbonization furnace, and the transportation cost is high.

In summary, the environmental friendly gasification carbonization furnace is suitable for large-scale production. Although the equipment investment is large, it is environmentally friendly, smoke-free, efficient, high-yield, energy-saving and low energy consumption, which is the best choice for commercial investment. The self-built earth kiln carbonization furnace can be put into production with only a few thousand yuan investment. The risk is small, but there are pollution, low carbonization efficiency, long carbonization cycle, suitable for remote mountainous areas. The investment of the mechanical carbonization furnace is in between, which is suitable for investors who are just starting a business.

E.P Machinery is professional in the carbonization furnace. If you have any questions about these machines, please contact E.P Machinery at any time. E.P Machinery’s technicians and salesmen will answer your question.

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